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The French-Polish firm Prim Jet Color introduced dye solvent based inks
printing technology (on the basis of mild ecological solvents) on the market 5
years ago. In the offer there are two kinds of these inks for plotters with the DX
piezoelectric print heads: the dye solvent ink in 8 colors and mild solvent pigment
ink in 6 colors and also suitable cleaning flushes.
After a slight
modification of a standard piezoelectric plotter one can use the solvent ink:
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mild eco-solvent dye ink: 6 parts of the plotter
such as: damper, head wiper, head station sponge, head station filter (better put a
new main filter), ink drain tube and foam from caps should be changed with solvent resistant one. For example, these parts are used in Mimaki JV2S, Roland SolJet or
Mutoh Rockhopper,
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mild eco-solvent pigment ink: requires the conversion of the usual piezoelectric plotter into solvent
plotter.
Prim Jet Color's products ensure the rank of new advantages to the owners of piezoelectric printing machines
such as e.g. Mimaki JV2/4, Mutoh Falcon and Falcon II, Roland Hi-Fi
Jet, Epson 9000/10000 and most other plotters. One
can easily transform a wide format printing device into a low cost outdoor signs printer
with small change of ink supply system.
Offered mild eco-solvent inks and adapted cleaning flushes are not creating the health hazard
of their potential users. These products are without strong smell and are not aggressively
interacting with environment, therefore it is not necessary to use special air-conditioning
equipment. These inks fulfill every required norms in the European Union.
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MILD ECO-SOLVENT DYE INK
(No smell when dry) |
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COLORS |
PLOTTERS |
MEDIA |
USING |
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• Cyan
• Magenta
• Yellow
• Black
• Light Cyan
• Light Magenta
• Orange
• Green |
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Slightly
modified plotters with piezoelectric DX3
and DX4 print head,
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Solvent
plotters:
Mimaki JV2S, JV3, Roland SolJet, SolJet 2 and Mutoh Rockhopper.
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Media with pH of 7 and
over.
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Finishing: Cellulose acetate resin with
thickness 20 µm.
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If
coated, the coating should be similar to the finishing. Acid media with
pH
of 6 and under weaken light fastness and can change the
printout's color.
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The ink can also be used
on prepared substrates like: glass, metal, hard plastic, overhead
film, stone and ceramic.
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UV Resistance |
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Indoor,
media with pH of 7 and over:
Outdoor, media with pH of 7 and over:
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With UV overcoating and
printed on uncoated media, following the media the ink is from
6 to 8 months UV resistant
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With UV overcoating and
printed on UV coated media, following the media the ink is over 15
months UV resistant
Expositions: Indoor and Outdoor seasonal non heavy duty
exposition.
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GREEN SOLVENT PIGMENTED INK (No smell when dry) |
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COLORS |
PLOTTERS |
MEDIA |
USING |
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• Cyan
• Magenta
• Yellow
• Black
• Light Cyan
• Light Magenta
• Orange
• Green |
- DX based solvent plotters:
Mimaki JV2S, JV3,
Roland SolJet, SolJet 2, Mutoh Rockhopper
- Any plotter with a DX3 or DX4 piezo head converted to apply solvent
ink
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Media with pH of 7 and
over.
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Finishing: Cellulose acetate resin
with thickness 20 µm.
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If
coated, the coating should be similar to the finishing. Acid media with
pH
of 6 and under weaken light fastness and can change the
printout's color.
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The ink can also be used
on prepared substrates like: glass, metal, hard plastic, overhead
film, stone and ceramic.
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This ink can also be used on non coated but necessary is preheating at 50° Celsius. |
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UV Resistance |
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Outdoor, media with pH of 7 and over:
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Without overcoating
(top coat) and
printed on uncoated media, following the media and UV exposition, the ink is from
12 to
18 months UV resistant,
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Without overcoating
(top coat) and
printed on adapted media, following the media and UV exposition, the ink is from
12 to 18
months UV resistant,
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With UV overcoating
(top coat) and
printed on uncoated media, following the media and UV exposition, the ink is
from 18 to 24 months
UV resistant,
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With UV overcoating
(top coat) and
printed on adapted media, following the media and UV exposition, the ink is over
5 years UV resistant.
Expositions: Outdoor long period or/and heavy duty exposition.
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Prim Jet Color offers indeed the ecologic mild pigment solvent ink for DX solvent plotters to print on uncoated media.
We recommend, however, to overcoat the media due to the fact that no one pigmented ink
is so scratch resistant like dye ink.
The relatively scratch resistance problem is coming because the
pigment ink is not going inside the substrate (printout base)
but dry on while the dye is
going inside one.
Overcoating also protects from torsional deflexion destruction when design is printed
on a flexible media and is used as a flag or a banner.
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Prim Jet Color formulated an UV and anti-scratch coat
to prepare adapted UV coated media for our solvent inks.
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This coat reinforces dramatically the UV resistance of dye solvent
and mild pigment solvent inks
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The UV coat can be used to prepare adapted media for
Prim Jet Color's solvent inks from any kind of raw substrates.
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Printing on non-typical media |
How to print on non-absorbent media like overhead films, glass,
fiberglass, metals, and some kind of very cheap plastic films?
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You have to prepare the media with
one of our pre-coat,
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Left to dry, it is all, print.
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Pre-coats are available for: |
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New possibilities to print with mild eco-solvent dye ink (DX piezo
plotters) |
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Printouts on linoleum before last treatment
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Floor advertising (indoor)
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Architect's plans (waterproof)
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Printouts on canvas (after pre-coating)
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Printouts on sport T-shirts
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Printouts on CD/DVD-Rom
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Printouts on PVC for personalized cards (card can be with chip or with
magnetic band)
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Waterproof visit cards
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Personalization of cards, labels, etc.
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Mouse pads
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Printouts on safety films (indoor) or sun protection films for car,
windows, etc
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Specific printouts made on the plotter Mimaki JV4 |
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On glass (pre-coat exists)
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On ceramic (pre-coat exists) for indoor decoration
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Production of personalized puzzles
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On
pre-coated polystyrene plastic parts used inside refrigerator
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On
pre-coated FOREX OSB for indoor and after overcoating outdoor using
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On
hard plastics (pre-coated or pre-heated, depending of plastic) for indoor
decoration
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Indoor signs on pre-coated metals, wood, plastic, etc.
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Personalization of wallpaper
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Printouts on fabrics, textiles for curtains, table set, etc.
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Mild eco-solvent dye ink
can be used in every Epson office printer cartridges as waterproof,
archival ink. Cartridges should be made from special solvent resistant
plastic. They are available from Prim Jet Color.
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Also are available various pre-coats adapted to the dye solvent ink with UV and
anti-scratch properties. Due to their low price everyone can produce his
own pre-coated media.
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Mild Eco-Solvent Dye ink: It can be used
in every standard piezoelectric plotter with DX3/DX4* print head after
replacing 6
parts of the plotter such as: damper, head wiper, head station sponge,
head station filter (better put a new main filter), ink drain tube and
foam from caps with solvent resistant one. For example, these parts are used in Mimaki JV2S, Roland
SolJet or Mutoh Rockhopper.
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Moreover in solvent plotters: Mimaki JV2S, JV3, Roland SolJet, SolJet 2
and Mutoh Rockhopper.
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Adaptation are in progress to use this ink in RasterGraphic PP 5000,
Xpress and Seiko oil based plotters.
*Examples of plotters with
piezoelectric DX3/DX4 print head:
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DX3
print head |
DX4
print head |
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Epson Stylus Pro 7000/7500/ 9000/9500,
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Mimaki JV2, Texjet
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Roland HiFi Jet, Cammjet CJ 400/500,
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Mutoh Falcon 400/4100/6100.
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Mild Eco-Solvent Pigment ink:
DX based solvent plotters (Mimaki JV2S, JV3, Roland SolJet, SolJet 2,
Mutoh Rockhopper, Tiara series, Eastech) or standard piezoelectric plotters with
DX3 print head
converted to apply solvent ink.
We recommend to
comply with the following instructions:
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Clean
up deeply a previous ink with the adapted solvent cleaning flush
from the same ink producer. For example, if one is changing original
OEM* ink onto our compatible ink, first it is necessary to clean full ink
delivering system with a cleaning flush from the same OEM* firm.
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Next, user have to clean
one more time the full ink system with our cleaning flush.
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After printing, clean the head.
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The sponge on the parking should be every time moistened by the solvent cleaning
flush.
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Temperature should be about 20°C.
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Humidity in the range from 35% to 50%.
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Assign one kind of ink to the plotter:
solvent or water based.
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Use only a very good bulk ink system, 95% of
all problems are coming from a bad one. Pay attention that a bad bulk ink
system can destroy the print head in a few seconds.
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If you fill a 220 ml aluminum bag try to avoid
filling it up to much; 200 ml or 210 ml is enough. Even with a very good
bulk ink system avoid the pressure variation which are responsible for a lot
of bad printouts and can also shorten a life of the plotter print head.
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Use only PP solvent resistant aluminum bag or
bag made from rubber. A standard PE aluminum bag can be
dissolved
by solvent included in the ink and it can clog a filter or a print head.
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Because of similar reason, use only the solvent resistant bulk
ink system with teflon tubes.
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A bag or bulk ink system should be refilled in a very clean room with
closed doors and all windows, without draft, using clean hands and in clean
clothes.
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When using the first time solvent ink in a water based ink system it is
absolutely necessary to check whether the cleaning was perfect. First bad
printout have got at 99% origin in the presence of old dry ink in a pipe,
filter or print head. Thus, the best solution is to use a new ink
distribution system.
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Stock ink in a normal environment out of light,
at room temperature in the range from 10°C to 20°C.
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When using a heater pay attention that the
heat flux is not going directly on the ink distribution system.
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Printing on uncoated plastic media: for
some of them it is necessary to use heater giving 35°C localized in the entrance to
plotter/printer.
*OEM - Original Equipment Manufacturer
Prim Jet Color provides appropriate cleaning flushes for the mild eco-solvent dye and pigment ink, respectively.
The flush for the mild eco-solvent dye ink can also be used by end users in Albatros, Arizona and
Toucan during continuous work of the plotter.
It is necessary to use the strong cleaning flush when the plotter was several days
without printing.
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Comparison of mild eco-solvent inks with OEM's pigmented inks
(Roland. Mutoh. Mimaki. Epson) |
Advantages of our mild eco-solvent inks
versus OEM pigmented inks are as follows:
Print quality is better thanks to more vibrant colors and a nicer dot shape.
Prints with our solvent inks are water- and
scratchproof and need usually no lamination to be used in indoor or
outdoor environments. When prints made with pigmented inks are used
outdoor, lamination is required because the prints are not water- and
scratch resistant.
Prints made on ink-jet media using pigmented
inks usually absorb water very easily, which makes that penetration of
water between the printed media and the lamination film a real problem.
This problem does not exist when using our solvent inks, because
media are not water adsorptive. They do not attract the water. On top of
that you usually do not laminate.
Usually media for solvent ink are cheaper
because the coating needed is less complicated than the one used with
water-based inks.
When stretching or shrinking prints made with
pigmented inks, usually the coating will break and pigment can easily come
off from the media. Printout made with solvent ink can be stretched more than 400 % (if
the media allows it) before it will break!
If you really want it, you can laminate
solvent printouts both hot or cold, without having the problems common
with water-based ink-jet printing.
Because of all the above advantages, when
making a cost comparison, you will save on average more than 40 % per
square meter on the finished prints.
Thanks to the durability, your printer can be
used for much more applications than the ones possible today with pigmented
inks.
Customers can coat media themselves, which is
not possible when working with pigmented inks.
Disadvantages of our mild eco-solvent inks versus OEM pigmented inks :
Customer loose the warranty on the print heads
because of using alternative inks. Our solvent inks do not
shorten the lifespan of the heads, but because the inks are not supported
by the manufacturers of plotters, you will have to pay for the
replacement of damaged (latent defect) print heads. Make the calculation and you will notice that this cost is
peanuts compared to the savings in media and laminates (see
our special web page).
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Comparison of mild eco-solvent ink with OEM solvent inks
(Roland. Mutoh. Mimaki. Epson) |
OEM-inks i.e.:
Advantages of our mild eco-solvent inks versus OEM sol-inks :
Prints with OEM-inks are NOT scratch resistant and need lamination.
Print quality with our solvent inks is better
thanks to more vibrant colors, real blacks and a nicer dot shape.
Our solvent inks are a real ecologic
solution, where this is not entirely the case for the OEM-inks in a way
that the coating used to produce media compatible with the OEM-inks are
NOT ecologic at all.
Media for OEM-inks are compatible with our
solvent inks, but the opposite is not the case.
Customers can coat media themselves, which is
not possible when using OEM-inks.
Media for OEM-inks are usually much more
expensive than media for our solvent inks.
Our solvent inks works with most printers
using Epson print heads. So you don't have to invest in a new printer to
make use of the OEM inks.
There are more media available for our
solvent inks than for OEM inks.
Thanks to the durability, your printer can be
used for much more applications than the ones possible today with OEM-inks.
Because of all the above advantages, when
making a cost-comparison, you will save on average more than 40 % per
square meter on the finished prints.
Disadvantages of mild eco-solvent inks
versus OEM sol-inks :
Manufacturers claim that prints with OEM-inks
can be used in certain conditions during 36 months outdoors.
Customer loose the warranty on the print heads
because of using alternative inks. Our solvent inks do not
shorten the lifespan of the heads, but because the inks are not supported
by the manufacturers of plotters, you will have to pay for the replacement
of damaged (latent defect) print heads. Make the calculation and you will
notice that this cost is peanuts compared to the savings in media and
laminates (see our special web
page).
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